{"id":31,"date":"2016-02-25T16:51:40","date_gmt":"2016-02-25T16:51:40","guid":{"rendered":"http:\/\/localhost:8888\/TFP\/?page_id=31"},"modified":"2026-04-06T14:38:55","modified_gmt":"2026-04-06T18:38:55","slug":"stud-welding","status":"publish","type":"page","link":"https:\/\/truweldstudwelding.com\/?page_id=31","title":{"rendered":"What is Stud Welding?"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"31\" class=\"elementor elementor-31\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-863a33b e-grid e-con-boxed e-con e-parent\" data-id=\"863a33b\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9fa02c5 elementor-widget elementor-widget-spacer\" data-id=\"9fa02c5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-de1058b elementor-widget elementor-widget-heading\" data-id=\"de1058b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">What Is Stud Welding? <\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-75c0dfa elementor-widget elementor-widget-spacer\" data-id=\"75c0dfa\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-65bcebe e-flex e-con-boxed e-con e-parent\" data-id=\"65bcebe\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-5b287a4 e-flex e-con-boxed e-con e-child\" data-id=\"5b287a4\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-797df16 elementor-widget elementor-widget-text-editor\" data-id=\"797df16\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Drawn Arc Stud Welding<\/h2><p>Stud welding, also known as drawn arc stud welding, is generally used to weld large diameter fasteners to rougher and thicker base metals. Arc studs may be almost any shape and there are literally hundreds, however, they must have one end of the fastener designed for arc welding. Mild steel, stainless steel, and aluminum are applicable materials for arc stud welding.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5889ae4 elementor-widget elementor-widget-image\" data-id=\"5889ae4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"768\" height=\"185\" src=\"https:\/\/truweldstudwelding.com\/wp-content\/uploads\/2016\/02\/arc-steps.jpg\" class=\"attachment-large size-large wp-image-340\" alt=\"Drawn Arc Stud Welding Steps\" srcset=\"https:\/\/truweldstudwelding.com\/wp-content\/uploads\/2016\/02\/arc-steps.jpg 768w, https:\/\/truweldstudwelding.com\/wp-content\/uploads\/2016\/02\/arc-steps-300x72.jpg 300w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dd0f5b7 elementor-widget elementor-widget-text-editor\" data-id=\"dd0f5b7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ol><li>The stud gun is positioned over the base material and the main gun spring is partially compressed.<\/li><li>The trigger is pressed and the stud lifts off the base, drawing an arc. The arc melts the end of the weld stud and the base material below. The arc shield (ferrule) concentrates the heat below the weld stud and contains the molten metal within the weld zone.<\/li><li>The main spring plunges the weld stud down into the molten pool of metal in the base material. The cycle is completed in less than a second and the resulting weld bond develops the full strength of the fastener in the weld zone.<\/li><li>The weld gun is withdrawn from the weld stud, leaving the ferrule. The ferrule is broken away and discarded.<\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ac8548e elementor-widget elementor-widget-text-editor\" data-id=\"ac8548e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Capacitor Discharge Stud Welding<\/h2><p>Capacitor Discharge (CD) stud welding is generally used to weld smaller diameter fasteners to thin base metals. Since the entire weld cycle is completed in milliseconds, welds can be made without pronounced distortion, burn-through or reverse side discoloration. As long as one end of the fastener is designed for CD welding, CD studs can be manufactured in almost any shape.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c7dd402 elementor-widget elementor-widget-image\" data-id=\"c7dd402\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"768\" height=\"185\" src=\"https:\/\/truweldstudwelding.com\/wp-content\/uploads\/2016\/02\/cd-steps.jpg\" class=\"attachment-large size-large wp-image-341\" alt=\"Capacitor Discharge Stud Welding steps\" srcset=\"https:\/\/truweldstudwelding.com\/wp-content\/uploads\/2016\/02\/cd-steps.jpg 768w, https:\/\/truweldstudwelding.com\/wp-content\/uploads\/2016\/02\/cd-steps-300x72.jpg 300w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1b7b0d0 elementor-widget elementor-widget-text-editor\" data-id=\"1b7b0d0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ol><li>The weld gun and stud is positioned against the work plate. No ferrule is needed.<\/li><li>Stored energy discharged through special weld \u201ctiming\u201d tip and the stud starts downward.<\/li><li>The stud is forced downward into the pool of molten metal.<\/li><li>Metal solidifies and weld is completed in a split second.<\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e9fa969 elementor-widget elementor-widget-heading\" data-id=\"e9fa969\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Stud Welding Guidelines<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fa00690 elementor-widget elementor-widget-text-editor\" data-id=\"fa00690\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Set appropriate time for the weld base diameter.<\/li><li>Set appropriate amperage for the weld base diameter.<\/li><li>Ensure that the negative polarity is to the stud gun.<\/li><li>Align accessories so they are centered and adjust legs so that 3\/16\u2033 to 1\/4\u2033 of the stud protrudes beyond the ferrule.<\/li><li>Ensure a good, clean ground connection.<\/li><li>Keep work surface relatively clean so that impurities don not affect weld.<\/li><li>Keep studs and ferrules clean and dry.<\/li><li>Test welds at the beginning of each shift or change in stud (AWS Bend Test).<\/li><li>Check burn off (1\/8\u2033 to 3\/16\u2033 depending on stud diameter).<\/li><li>Check weld fillet (360 degrees).<\/li><li>Visually inspect all welds.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-b7bde0a e-flex e-con-boxed e-con e-parent\" data-id=\"b7bde0a\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4d1697e elementor-widget elementor-widget-spacer\" data-id=\"4d1697e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>What Is Stud Welding? Drawn Arc Stud Welding Stud welding, also known as drawn arc stud welding, is generally used to weld large diameter fasteners to rougher and thicker base metals. Arc studs may be almost any shape and there are literally hundreds, however, they must have one end of the fastener designed for arc [&hellip;]<\/p>\n","protected":false},"author":11,"featured_media":0,"parent":0,"menu_order":2,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-31","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Stud Welding, what is it? | Tru-Weld Stud Welding | Weld Stud Manufacturer<\/title>\n<meta name=\"description\" content=\"As experts in stud welding and a manufacturer of quality studs, Tru-Weld offers these guidelines for Capacitor Discharge &amp; Drawn Arc stud welding.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/truweldstudwelding.com\/?page_id=31\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Stud Welding, what is it? 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